Ben: Preparing the Rails

One of the most popular features in a park is the hand railing.  You can use it in a number of ways, such as by grinding or sliding across it, tapping it, jumping or spinning on it, or hopping over it. 

I really wanted to be able to have a few rails in my own park.  So, I just started asking around trying to find someone who would have some old or unwanted railings laying around.  I talked to people at the transfer station, people from town, and finally, people from the library.  The library in my town said that they were getting new railings because the ones they had were old and breaking.  They said that I could take the old ones when they got them replaced.

I waited around for a phone call so that I could come and pick up the railings.  I sketched out how I wanted to cut the rails and where.  Then, I drew how I was going to weld and repair them.  Next, I talked to both my uncles about welding some bases on the railings so that they would stand.

Finally, I got the call.  The next night, me and my father went down to the library in his work van.  We cut the railings into about five foot sections with his band saw. (Five feet is the maximum size that will fit in the car for transportation.)  Then, we took them back to the our garage.  The next day, I cleaned them up by cutting them to the exact length of 5 feet with the band saw.  I scraped all the paint and rust off the rails with a sander and a rotary wire wheel brush bit.  Then, I cut legs with the extra rails I had.

Reassessing the situation, I realized that if I welded the legs on permanently, the railings weren't going to fit in the car.  I had to use a mechanical joint.  After talking with my Dad, we came up with the idea of using Unistrut as the feet because it's super durable and strong.  We got the Unistrut, and I cut it to the right length.  When I cut the legs, I also cut out a small piece of Unistrut so that I could squish the bottom of the rail and bolt it down with the spring nut.

After we brought the rails to school, I sanded them down more and painted them with Rustoleum spray paint.  They were ready by the time we got snow!